ASTM B111 Copper & Copper Alloy Condenser Tubes

No.ASTM B111
ASTM B111 seamless copper and copper-alloy tubes are designed for surface condensers, evaporators and heat exchangers.
Available in copper, admiralty brass, aluminum brass and copper-nickel alloys, B111 tubes combine heat-transfer performance with alloy-specific corrosion resistance for cooling-water and process heat-transfer systems.
  • Copper and multiple copper-alloy UNS grades
  • Standard outside diameter scope up to 80 mm [3⅛ in.]
  • Straight seamless tubes and ferrule stock
  • Multiple temper conditions
  • Alloy-specific chemical and mechanical requirements
  • Expansion and flattening requirements
  • Residual-stress testing where applicable
  • Eddy-current testing
  • Hydrostatic or pneumatic testing as applicable
  • Alloy selection according to cooling-water and service conditions
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Description

ASTM B111/B111M specifies seamless tube and ferrule stock manufactured from copper and various copper alloys for:

  • Surface condensers
  • Evaporators
  • Heat exchangers

Specified Standard Edition: ASTM B111/B111M-24

Standard Title: Standard Specification for Copper and Copper-Alloy Seamless Condenser Tubes and Ferrule Stock

The standard covers copper and copper-alloy seamless tubes up to 3⅛ in. [80 mm] outside diameter, inclusive.

Material should be ordered by the applicable UNS alloy designation, because ASTM B111 covers multiple copper-alloy systems with different chemistry, mechanical properties and service characteristics.

ASTM B111 Alloy Selection

ASTM B111 includes a broad range of copper and copper alloys. Commonly specified alloys for condenser and heat exchanger procurement include:

UNS Alloy Alloy Name Description & Typical Selection
C44300 Admiralty Brass Copper-zinc-tin alloy used for condenser and heat exchanger tubing; commonly selected for freshwater and compatible cooling-water applications
C68700 Aluminum Brass Copper-zinc-aluminum alloy used extensively in condensers and heat exchangers, with improved resistance in many cooling-water environments compared with conventional brass tubing
C70600 90/10 Copper-Nickel Approximately 90Cu-10Ni alloy with controlled iron additions, widely specified for condenser, heat exchanger and cooling-water systems
C71500 70/30 Copper-Nickel Approximately 70Cu-30Ni alloy used for more demanding condenser, marine and cooling-water applications where higher nickel-content tubing is specified

Other ASTM B111 UNS Alloys

ASTM B111 also covers other copper and copper-alloy designations, including:

  • C10100 / C10200 / C10300 / C10800
  • C12000 / C12200 / C14200 / C19200
  • C23000 / C28000 / C44400 / C44500
  • C60800 / C61300 / C61400
  • C70400 / C70620 / C71000 / C71520 / C71640 / C72200

Additional alloys covered by the applicable edition should be confirmed against ASTM B111/B111M requirements at the enquiry stage.

For procurement, the UNS designation should always be stated rather than ordering simply as “ASTM B111 copper alloy tube.”

Temper Conditions

ASTM B111 tubes can be supplied in specified temper conditions, including:

  • Annealed
  • Light Drawn
  • Hard Drawn
  • Hard Drawn and End Annealed

The required temper affects mechanical properties and tube fabrication characteristics. The applicable temper should therefore be stated in the purchase order.

Ferrule stock has its own applicable annealing requirements under the standard.

Chemical Composition

ASTM B111 includes multiple copper and copper-alloy systems, each with its own chemical-composition limits.

Principal alloy systems include:

  • Copper
  • Phosphorized Copper
  • Brass
  • Admiralty Brass
  • Aluminum Brass
  • Aluminum Bronze
  • Copper-Nickel

Chemical composition should be verified against the exact UNS alloy number specified in the purchase order.

A single generic chemistry table should not be applied to the entire ASTM B111 product family.

Mechanical Properties

Mechanical-property requirements depend on:

  • UNS alloy
  • Temper
  • Tube dimensions
  • Applicable product condition

ASTM B111 specifies tensile and expansion requirements according to the applicable material and temper.

The complete material and product condition should be stated during purchasing:

ASTM B111 + UNS Alloy + Temper + Dimensions

Mechanical properties are verified against that ordered condition.

Standard Size Scope

Parameter Standard Scope
Product Seamless Tube and Ferrule Stock
Maximum Outside Diameter 80 mm [3⅛ in.], inclusive

Actual available wall thicknesses and lengths depend on:

  • Alloy
  • Temper
  • Outside diameter
  • Wall thickness
  • Quantity
  • Manufacturing condition

The ASTM standard scope and FYN manufacturing capability should be confirmed separately for each alloy.

Inspection & Testing

ASTM B111 includes alloy- and condition-specific inspection and testing requirements.

Applicable tests include:

  • Chemical analysis
  • Tensile testing
  • Expansion testing
  • Flattening testing
  • Residual-stress testing
  • Eddy-current testing
  • Hydrostatic testing
  • Pneumatic testing
  • Dimensional inspection
  • Surface inspection

The exact test program depends on the alloy, temper and ordered requirements.

Eddy-Current Testing

Eddy-current testing is an important integrity test for ASTM B111 condenser and heat exchanger tubing.

It is used to identify discontinuities in finished tubes without destructive testing.

Any project-specific acceptance criteria or additional NDT requirements should be stated during the enquiry stage.

Hydrostatic & Pneumatic Testing

Tube integrity can also be verified by the applicable hydrostatic or pneumatic testing requirements.

The required test method should be specified according to:

  • ASTM B111 requirements
  • Equipment specification
  • Purchaser requirements

Additional project testing should be identified before production.

Residual-Stress Control

Residual stress is particularly relevant to certain copper-alloy condenser tubes.

ASTM B111 includes residual-stress testing requirements for applicable materials and conditions.

Some alloys and product conditions can also require or benefit from stress-relieving treatment following straightening.

The exact requirement should be determined from the ordered UNS alloy and temper.

ASTM B111 C70600 vs C71500

Both C70600 and C71500 are copper-nickel alloys commonly encountered in condenser and heat exchanger service.

Comparison C70600 C71500
Alloy Type 90/10 Copper-Nickel 70/30 Copper-Nickel
Nominal Alloy Description Approximately 90Cu-10Ni Approximately 70Cu-30Ni
Selection Considerations Widely used where 90/10 copper-nickel provides the required balance of corrosion performance, heat-transfer characteristics and project economics Higher nickel content; commonly considered for more demanding corrosion-service requirements

Final selection should consider:

  • Cooling-water chemistry
  • Chloride concentration
  • Seawater exposure
  • Flow velocity
  • Temperature
  • Fouling conditions
  • Equipment design
  • Existing tube-sheet material

Material selection should follow the condenser or heat exchanger design specification rather than nickel content alone.

ASTM B111 C44300 vs C68700

UNS Alloy Alloy Name
C44300 Admiralty Brass
C68700 Aluminum Brass

Both alloys are used in heat-transfer equipment, but they have different alloy chemistry and corrosion behavior.

Selection should consider cooling-water quality, operating conditions, existing equipment metallurgy and project material specification.

FYN Manufacturing & Supply Capability

ASTM B111 products are reviewed separately from FYN’s carbon and alloy steel tube manufacturing range.

For copper-alloy enquiries, available capability is confirmed according to:

Review Parameter Required Information
Material UNS alloy designation
Outside Diameter Required outside diameter
Wall Thickness Required wall thickness
Length Required tube length
Temper Required temper condition
Quantity Required order quantity
Testing Required test methods and acceptance criteria
Product Form Straight tube or ferrule stock
Documentation According to project specification
Third-Party Inspection Subject to order requirements
Custom Requirements Subject to alloy and technical review
MOQ According to alloy, dimensions and production requirements

The dimensional capability of FYN carbon and alloy steel tubes does not automatically apply to ASTM B111 copper-alloy products.

Available straight-tube, temper, testing and inspection capability will be confirmed against the specific RFQ.

Typical Applications

ASTM B111 seamless copper and copper-alloy tubes are primarily used in heat-transfer equipment.

Surface Condensers

For steam and process condensers where the selected copper alloy is compatible with the cooling-water conditions.

Power Plant Condensers

C70600, C71500 and other specified copper alloys can be used in power-generation condenser systems according to the equipment design and cooling-water chemistry.

Shell-and-Tube Heat Exchangers

For heat exchanger tube bundles requiring copper or copper-alloy tubing for heat-transfer and corrosion-performance requirements.

Evaporators

For evaporator equipment where the specified copper alloy is compatible with the process medium and operating conditions.

Marine Cooling Systems

Copper-nickel alloys such as C70600 and C71500 are commonly specified for applicable marine cooling-water heat exchangers and condensers.

Replacement & Retubing

For condenser and heat exchanger retubing projects where the existing equipment specification identifies an ASTM B111 UNS alloy.

For replacement projects, material should not be selected solely by matching tube dimensions. Existing alloy, cooling-water chemistry, tube-sheet metallurgy and operating history should also be reviewed.

Industries Served

  • Power Generation
  • Heat Exchanger Manufacturing
  • Marine & Shipbuilding
  • Petrochemical & Refining
  • Chemical Processing
  • Desalination & Water Systems
  • Industrial Cooling
  • Plant Maintenance

Documentation & Traceability

Available documentation should be confirmed according to the selected alloy and project requirements and can include:

  • Mill Test Certificate
  • Heat / lot traceability
  • Chemical analysis results
  • Mechanical test results
  • Eddy-current test records
  • Hydrostatic / pneumatic test records
  • Residual-stress test records where applicable
  • Dimensional inspection records
  • Material identification
  • Third-party inspection reports when arranged

Required documentation should be specified during the RFQ stage.

Packing & Delivery

Typical export packing can include:

  • Protective tube bundles
  • Wooden cases where required
  • Tube-end protection
  • Moisture protection
  • Identification tags
  • Seaworthy export packing
  • Project-specific marking

Packing should prevent mechanical damage, contamination and deformation during handling and transportation.

Production lead time depends on alloy, temper, dimensions, quantity and inspection requirements.

Ordering Information

For quotation, please specify:

ASTM B111/B111M + UNS Alloy + OD × Wall Thickness × Length + Temper + Quantity

Required Information Details
Standard ASTM B111/B111M
UNS Alloy For example, C44300 / C68700 / C70600 / C71500
Product Form Straight tube or ferrule stock
Outside Diameter Required outside diameter
Wall Thickness Required wall thickness
Length Required tube length
Temper Required temper condition
Quantity Required order quantity
Application Condenser / Heat Exchanger / Evaporator
Cooling Medium Applicable cooling medium
Dimensional Tolerances If specified
Eddy-Current Testing Required testing and acceptance criteria
Pressure Testing Hydrostatic / pneumatic test requirements
Residual Stress Applicable residual-stress requirements
Additional Inspection Any additional inspection requirements
Tube Ends Required tube-end condition
Documentation Inspection documentation requirements
Third-Party Inspection If required
Delivery Delivery destination

For condenser retubing projects, please also provide the existing MTC, tube specification, tube-sheet information or equipment drawing, where available.

Request a Quotation

For an accurate quotation, please send your required UNS alloy, outside diameter, wall thickness, length, temper and quantity.

Example:

ASTM B111 C70600 — 25.4 × 1.24 × 6000 mm — Annealed — 1,000 pcs

For condenser and heat exchanger projects, please also provide:

Cooling Medium + Operating Conditions + Tube-Sheet Material + Testing Requirements

For retubing projects, send the existing MTC, tube sample specification or equipment drawing for material verification.